CNC's Automate the Sheet Metal Fabrication Industry


Manufacturers, which produce various steel products, require punching of sheet metal to meet design requirements. Technology has entered the scene of this once manually operated process. This not only increases the speed of production but it gives a new meaning to the term "accuracy" in the positioning of the specific operations. This has been accomplished with the introduction of CNC or computer numerically controlled machining centers.
Punching of sheet metals is a steel fabrication process utilizing 'tools and dies'. A punch press is the machine which performs the work of shaping and cutting. A turret houses a set of various tools on the machine, depending on the type of punching required.
The punch press, a type of fabricating machine, presses sheet metal against a die with extreme pressure and at very rapid speed of positioning. Sheet metal, now pushed into the die, assumes the shape and design of the specific dye. Cut away, is any excess metal from the newly shaped piece of sheet metal.
Punch presses use hydraulic, pneumatic, or electrical power in their operation. This power exerts immense pressure to press the shape into and perform the cutting of the metal. A piece of sheet metal receives its new form from the taking away of material. Less sheet metal makes a new form. The excess taken away becomes scrap metal for other uses.
A CNC operated punch press typically performs this manipulation process. CNC stands for computer numerical controlled. In the case of a punch press, it utilizes a computer in its operations. The computer directs the action of this press, which contains the tools and their respective dies.
This machine receives different punching instructions from a program written and installed in the computer for a particular application. This enables the machine to go through a complete machining cycle, using various tools and automatically positioning the sheet metal over the appropriate die, at very rapid speeds and with little operator intervention. The accuracy of this process is measured in thousandths of an inch.
A manually operated punch press, for simple punching, with one tool and die set, are still in use today. Large operations with multiple dies and unique specifications rely on the CNC application.
The die portion of a punch press is of very fine tolerances. These are tolerances of thousands of an inch. Pressing sheet metal into a die with a punch means the die does the actual cutting of the metal. The punch, attached to a ram, is a removable piece, as is the die portion.
The die set for sheet metal punching consists of a male punch and a female die. When brought together, with the application of intense pressure, the result is a sheet metal piece as per the specified design.
Punch presses using CNC technology have meant greater volumes of sheet metal production. This process spells efficiency for a company, which means greater profits. This edge is necessary in the competitive steel fabrication companies worldwide find themselves.
Today, there are turret punch presses, CNC types, which perform faster because of technological advances. They can operate unattended and have sheet metal sorting capabilities. New technology constantly raises the mark for performance. Wise steel fabrication companies invest in these applications if it means streamlining of their operations for maximum profit.
Today's CNC controlled machines can even alert workers who are off-site if something goes wrong in a sheet metal punching process. This allows for unattended "lights out" production capabilities for manufacturers. Telecommunications technology embedded in these computer systems links to users' phone devices. In essence, CNC technology provides a constant watch over machining of steel.
The use of robotic applications in steel fabrication, including punching, receives continued research and application. Advanced, state-of-the-art CNC technology is the solid future of most fabrication industries.



CNC Milling Machine Buying Tips

Before buying a CNC milling machine it is a must that you should have knowledge about the CNC milling machines basic parts. A CNC milling machine is basically composed of a Safety shield that is usually a clear plastic cover that cover and protects the cutting area. The Tool bit, this part of the CNC milling machines is the one that do the cutting. Spindle Shaft, is the part that holds the tool bit. Spindle Motor, is the part of the CNC milling machine that drives the cutter. The Vertical Column, the part that holds the spindle and all of its part. The Cross Side, a moveable support where the work piece is being cut. The axis motors, which moves the cross side into different axis and the Controller box.
When purchasing your milling machine make sure to check that you have all of this part intact on your CNC milling machine, for if one of this parts is not there it will not surely work or will produce an undesirable end product. Also see to it to check out for safety features, never buy a CNC milling machine without an emergency stop button, this button automatically stops machining when it is pressed. Human, hardware or software errors could mean big losses if the CNC cannot be stopped quickly enough to correct the problem. Also check out the control panel part, it is advisable to buy one with a big control guide sticker so you can clearly see it.
Also check out the screws and tools with long overhangs and adapters, be more observant about cracks and breaks on this CNC milling tools. Make sure that the plastic shield that you are purchasing with your CNC milling machine is made up of high impact polycarbonate plastic. An insert break loose from a 35 mm diameter CNC milling cutter at a spindle speed of 45,000 rpm will be thrown out at a speed of 90 meters per second - equivalent to a bullet that is being shot out of a pistol!